Skip to main content

XL40 (D/C) LED Headlight Kit w/ KTM '20-22 Shell - KTM 150-300 XC-W/XC-W TPI/XC TPI/XCF-W (’20-22); 350-500 EXC-F (’20-23)

$459.95
SKU:
BD-82-0007
UPC:
810160464716
P65:
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.
product_type:
Headlight Kits
product_name:
XL40 (D/C) LED Headlight Kit w/ KTM '20-22 Shell
extended_description:
KTM 150/250/300 XC-w/ Erzberg TPI ('20-22); 250/300 XC TPI ('20-22); 350/500 EXC-F/Six Days ('20-23); 350/500 XCF-W ('20-22); 300 XC-W TPI Six Days ('20); 450 EXC-F Six Days ('20-21)
page_position_priority:
100
yotpo_group_id:
BD820007
product_type_gmc:
Lighting & Electrical > Vehicle Specific Lighting Kits > Headlight Kits
Fitment:
152185|VC1|Offroad Motorcycles,155554|VC1|Offroad Motorcycles,157803|VC1|Offroad Motorcycles,150255|VC1|Offroad Motorcycles,155549|VC1|Offroad Motorcycles,157798|VC1|Offroad Motorcycles,150258|VC1|Offroad Motorcycles,155552|VC1|Offroad Motorcycles
Fitment:
157801|VC1|Offroad Motorcycles,150260|VC1|Offroad Motorcycles,155555|VC1|Offroad Motorcycles,157804|VC1|Offroad Motorcycles,163705|VC1|Offroad Motorcycles,150268|VC1|Offroad Motorcycles,155566|VC1|Offroad Motorcycles,157815|VC1|Offroad Motorcycles
Fitment:
163713|VC1|Offroad Motorcycles,152184|VC1|Offroad Motorcycles,155567|VC1|Offroad Motorcycles,159585|VC1|Offroad Motorcycles,163714|VC1|Offroad Motorcycles,150263|VC1|Offroad Motorcycles,155559|VC1|Offroad Motorcycles,157807|VC1|Offroad Motorcycles
Fitment:
150269|VC1|Offroad Motorcycles,155568|VC1|Offroad Motorcycles,157816|VC1|Offroad Motorcycles,152183|VC1|Offroad Motorcycles
Attributes:
82-0007:S|PT|XL40~S|OP|Built-In~S|MHI|Yes~S|LT|Forward Projecting~S|LT_2|LED~S|LQ_2|4~S|LM|Beam~S|LQ|1~S|LM_2|Hardcoated Polycarbonate~S|LC|Clear~S|MHM|Stainless Steel~S|UOS|Universal~S|WHI|No~S|WW|43.5
Attributes:
82-0007:S|HM|Powder Coated Cast Aluminum~S|HC|Black~S|D|Trail; Clear~S|BL|5,224 (Hi) / 1,435 (Low)~S|BM|Powder Coated Cast Aluminum~S|BP|Trail~S|ARLH|49930~S|ARA|3.4~S|ELSE|High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435
Attributes:
82-0007:S&C|SR|IP69K (Waterproof up to 9ft & Pressure Washable)~S&C|SR_2|IK10 Compliant (Mechanical Impact Testing)~S&C|SD|Exceeds MIL-STD810G (Mil-Spec Testing)~D|WL|2.45~D|LI|4.43~D|HI|4.43~D|DI|3.65
digital-asset:
Installation Instructions|Baja Designs 82-0007 Installation Sheet|FGXX_82-0007-INS_001.pdf

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for KTM XC-W, XC-W TPI, XC TPI, EXC-F, and XCF-W motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 comes pre-installed in a new KTM 2020–2023 headlight shell for a true plug-and-play installation experience. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Note: For Hi/Low functionality, the KTM/Husqvarna Hi/Low Harness (12-9016) is required and sold separately. The Hi-Beam Indicator will remain on when using the Hi/Low KTM/Husqvarna relay harness.

Kit Includes:

  • (1x) XL40 (D/C) – Trail Lens Clear
  • (1x) KTM 2020-2023 Headlight Shell
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A @ 12.8V 

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92°/5.9/226’/5224
  • XL40 Trail lens, low beam: 74°/5.9/119’/1435 

The Baja Designs Advantage

  • Satisfaction Guarantee – 30-Day Money Back Guarantee
  • Limited Lifetime Warranty – Complete Purchase Protection
  • uService – Replaceable Lenses And Optics
  • ClearView – All The Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • CopperDrive – Safely Driving LEDs at 100 Percent
  • 5000K Daylight – Less Driver Fatigue, Natural Color