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XL40 (D/C) LED Headlight Kit w/ Hi-Low Harness - KTM 350/500 EXC-F ('24-25)

XL40 (D/C) LED Headlight Kit w/ Hi-Low Harness - KTM 350/500 EXC-F ('24-25)

$470.95
SKU:
BD-82-1005
UPC:
810160464549
P65:
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.
product_type:
Headlight Kits
product_name:
XL40 (D/C) LED Headlight Kit w/ Hi-Low Harness
extended_description:
KTM 350/500 EXC-F ('24-25)
page_position_priority:
100
yotpo_group_id:
BD821005
product_type_gmc:
Lighting & Electrical > Vehicle Specific Lighting Kits > Headlight Kits
Fitment:
175800|VC1|Offroad Motorcycles,180386|VC1|Offroad Motorcycles,175813|VC1|Offroad Motorcycles,180398|VC1|Offroad Motorcycles
Attributes:
82-1005:S|PT|XL40~S|OP|Built-In~S|MHI|Yes~S|LT|Forward Projecting~S|LT_2|LED~S|LQ_2|4~S|LM|Beam~S|LQ|1~S|LM_2|Hardcoated Polycarbonate~S|LC|Clear~S|MHM|Stainless Steel~S|UOS|Universal~S|WHI|Yes~S|WW|43.5
Attributes:
82-1005:S|HM|Powder Coated Cast Aluminum~S|HC|Black~S|D|Trail; Clear~S|BL|5,224 (Hi) / 1,435 (Low)~S|BM|Powder Coated Cast Aluminum~S|BP|Trail~S|ARLH|49930~S|ARA|3.4~S|ELSE|High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435
Attributes:
82-1005:S&C|SR|IP69K (Waterproof up to 9ft & Pressure Washable)~S&C|SR_2|IK10 Compliant (Mechanical Impact Testing)~S&C|SD|Exceeds MIL-STD810G (Mil-Spec Testing)~D|WL|2.45~D|LI|4.43~D|HI|4.43~D|DI|3.65
digital-asset:
Installation Instructions|Baja Designs 82-1005 Installation Sheet|FGXX_82-1005-INS_001.pdf

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Hi/Low harness — built for KTM XC-W, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. The included Hi/Low harness lets riders reduce output in low-beam mode by about 25% of high beam, producing 1,435 lumens when full brightness isn't needed.

Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W — making it the ideal high-performance upgrade for riders who previously lacked a compatible premium option. Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through elevation changes, vertical transitions, and sharp corners. The result is a smooth, evenly distributed field of light that boosts confidence in demanding terrain.

This kit replaces the OEM headlight unit and includes an inline Hi/Low Harness and the Motominded mount for easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Kit Includes:

  • (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
  • (1x) Hi/Low Harness
  • (1x) Motominded XL Bracket
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A @ 12.8V
  • Modes: high beam, dimming feature (25% brightness) 

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92°/5.9/226’/5224
  • XL40 Trail lens, low beam: 74°/5.9/119’/1435

The Baja Designs Advantage

  • Satisfaction Guarantee – 30-Day Money Back Guarantee
  • Limited Lifetime Warranty – Complete Purchase Protection
  • uService – Replaceable Lenses And Optics
  • ClearView – All The Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • CopperDrive – Safely Driving LEDs at 100 Percent
  • 5000K Daylight – Less Driver Fatigue, Natural Color