Skip to main content

XL40 (A/C) LED Headlight Kit - KTM 200-450 XC/XC-W/XC-F/XCF-W (’08-12); 450-530 EXC-R (’08-12)

$389.95
SKU:
BD-82-0000-AC
UPC:
810160464600
P65:
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.
product_type:
Headlight Kits
product_name:
XL40 (A/C) LED Headlight Kit
extended_description:
KTM 200XC ('08-09); 200/250/300/450 XC-W ('08-12); 250/300 XC ('08-12); 250 XC-F ('08-10); 250 XCF-W ('08-10); 250/300/450 XC-W ('08-12); 300 XC ('08-12); 400 XC-W ('08-11); 450/530 EXC-R ('08-11); 450 XC-F ('08-12); 530 XC-W ('08-11)
page_position_priority:
100
yotpo_group_id:
BD820000AC
product_type_gmc:
Lighting & Electrical > Vehicle Specific Lighting Kits > Headlight Kits
Fitment:
111740|VC1|Offroad Motorcycles,112630|VC1|Offroad Motorcycles,111741|VC1|Offroad Motorcycles,112631|VC1|Offroad Motorcycles,113430|VC1|Offroad Motorcycles,114053|VC1|Offroad Motorcycles,119254|VC1|Offroad Motorcycles,111748|VC1|Offroad Motorcycles
Fitment:
112637|VC1|Offroad Motorcycles,113435|VC1|Offroad Motorcycles,114058|VC1|Offroad Motorcycles,119257|VC1|Offroad Motorcycles,111750|VC1|Offroad Motorcycles,112639|VC1|Offroad Motorcycles,113437|VC1|Offroad Motorcycles,114060|VC1|Offroad Motorcycles
Fitment:
119260|VC1|Offroad Motorcycles,111757|VC1|Offroad Motorcycles,112646|VC1|Offroad Motorcycles,113442|VC1|Offroad Motorcycles,114064|VC1|Offroad Motorcycles,119263|VC1|Offroad Motorcycles,111745|VC1|Offroad Motorcycles,112634|VC1|Offroad Motorcycles
Fitment:
113433|VC1|Offroad Motorcycles,114056|VC1|Offroad Motorcycles,119256|VC1|Offroad Motorcycles,111749|VC1|Offroad Motorcycles,112638|VC1|Offroad Motorcycles,113436|VC1|Offroad Motorcycles,114059|VC1|Offroad Motorcycles,119259|VC1|Offroad Motorcycles
Fitment:
111746|VC1|Offroad Motorcycles,112635|VC1|Offroad Motorcycles,158658|VC1|Offroad Motorcycles,111747|VC1|Offroad Motorcycles,112636|VC1|Offroad Motorcycles,113434|VC1|Offroad Motorcycles,158660|VC1|Offroad Motorcycles,112640|VC1|Offroad Motorcycles
Fitment:
113438|VC1|Offroad Motorcycles,160019|VC1|Offroad Motorcycles,111751|VC1|Offroad Motorcycles,112641|VC1|Offroad Motorcycles,113439|VC1|Offroad Motorcycles,114062|VC1|Offroad Motorcycles,111765|VC1|Offroad Motorcycles,112654|VC1|Offroad Motorcycles
Fitment:
113448|VC1|Offroad Motorcycles,114067|VC1|Offroad Motorcycles,111756|VC1|Offroad Motorcycles,112645|VC1|Offroad Motorcycles,158666|VC1|Offroad Motorcycles,158667|VC1|Offroad Motorcycles,158668|VC1|Offroad Motorcycles,111766|VC1|Offroad Motorcycles
Fitment:
112655|VC1|Offroad Motorcycles,113449|VC1|Offroad Motorcycles,114068|VC1|Offroad Motorcycles
Attributes:
82-0000-AC:S|PT|XL40~S|OP|Built-In~S|MHI|Yes~S|LT|Forward Projecting~S|LT_2|LED~S|LQ_2|4~S|LM|Beam~S|LQ|1~S|LM_2|Hardcoated Polycarbonate~S|LC|Clear~S|MHM|Stainless Steel~S|UOS|Universal~S|WHI|No~S|WW|43.5
Attributes:
82-0000-AC:S|HM|Powder Coated Cast Aluminum~S|HC|Black~S|D|Trail; Clear~S|BL|5,224 (Hi) / 1,435 (Low)~S|BM|Powder Coated Cast Aluminum~S|BP|Trail~S|ARLH|49930~S|ARA|3.4~S|ELSE|High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435
Attributes:
82-0000-AC:S&C|SR|IP69K (Waterproof up to 9ft & Pressure Washable)~S&C|SR_2|IK10 Compliant (Mechanical Impact Testing)~S&C|SD|Exceeds MIL-STD810G (Mil-Spec Testing)~D|WL|2.45~D|LI|4.43~D|HI|4.43~D|DI|3.65
digital-asset:
Installation Instructions|Baja Designs 82-0000-AC Installation Sheet|FGXX_82-0000-AC-INS_001.pdf

Upgrade your off-road lighting with the Baja Designs XL40 (A/C) LED Headlight Kit — purpose-built for 2008–2012 KTM models. This kit includes a regulator/rectifier that converts your bike's A/C power to D/C, enabling fast, plug-and-play installation with the stock harness. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

This kit replaces the OEM headlight unit and includes a KTM faceplate for precise fitment and easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.


Kit Includes:

  • (1x) XL40 (A/C) – Trail Lens Clear
  • (1x) AC/DC Rectifier
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A @ 12.8V 

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92°/5.9/226’/5224
  • XL40 Trail lens, low beam: 74°/5.9/119’/1435 

The Baja Designs Advantage

  • Satisfaction Guarantee – 30-Day Money Back Guarantee
  • Limited Lifetime Warranty – Complete Purchase Protection
  • uService – Replaceable Lenses And Optics
  • ClearView – All The Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • CopperDrive – Safely Driving LEDs at 100 Percent
  • 5000K Daylight – Less Driver Fatigue, Natural Color